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tesa® ACXplus mounting tape: Certified Fire Protection in Railway Vehicles

Adhesives, such as the tesa® ACXplus (opens in a new window or tab) range, play an essential role in the transport industry. Our client, SBF GmbH (opens in a new window or tab), a leader in railway systems (opens in a new window or tab), has adopted tesa® ACXplus 7072 (opens in a new window or tab) as their primary mounting tape to secure their lighting modules. 

Railway vehicles must follow strict fire safety requirements, primarily DIN EN 45545 (opens in a new window or tab). This means that materials used in the construction of trains must be as low-risk as possible. Each aspect must consider the following:

  • Prevention of fire occurring due to technical faults in equipment design or vandalism
  • Minimise the effects of fire, such as heat, smoke, and toxic gases

SBF GmbH (opens in a new window or tab), established in 1862, is an expert in lighting technology. Over time, they have specialized in train lighting. 2007 was a milestone year for the company, as it became a pioneer in LED train lighting. 

With stringent regulations to meet, they needed a specialist mounting tape for lighting modules. They trialled our tesa® ACXplus 7072 for the job, as it fulfills standards set by DIN EN 45545. Specifically, the construction of the tape must comprise an "aluminum - tape – aluminum” design.

Innovative design seeks innovative mounting tape solutions

SBF had already successfully implemented our high-quality mounting tapes in other applications. For this particular project, they needed an aluminium tape to secure lights in trains. 

With an emphasis on sustainability, SBF primarily manufactures LED technology for trains. It can be both flexible for design and with regard to operating costs. They would need an adhesive that could also be flexible in terms of application. Our tesa® ACXplus 7072 was chosen as a suitable mounting tape for their delicate designs.

Previously, we did not have a mounting tape like tesa® ACXplus 7072, which corresponds to the requirements R3 and Class HL3.
After successful assessment and positive experiences in assembly, further applications are now under examination. The test result is a good indicator for using
mounting tape for similar indoor applications where good applicability and high process reliability are required.
SBF GmbH

tesa® ACXplus mounting tape 7072 now with certified fire protection

The tesa® ACXplus range is trusted globally for its high-quality bond, even in challenging applications. This double-sided, acrylic core foam mounting tape helps to improve efficiency and productivity. Primarily, it is used in the following industries:

  • Rail
  • Trucks, emergency, and commercial vehicles
  • Marine
  • Construction (windows, doors, signage, and more)

Typical applications for tesa® ACXplus include:

SBF equips rail vehicles of all types with state-of-the-art LED technology. Efficient assembly and certified fire protection are possible thanks to tesa® ACXplus 7072.

Fire protection is an important topic for suppliers in the rail vehicle industry. Almost all projects now require a classification according to DIN EN 45545; the use of fire-protection certified materials is mandatory.
SBF GmbH

Together, we carried out various examinations and tests. This confirmed that the mounting tape, tesa® ACXplus 7072, was best suited. It meets the requirements of DIN EN 45545 "aluminum - adhesive tape – aluminum" - sandwich construction. And from here, the course was set for large-scale production.

tesa® ACXplus: why mounting tape beats liquid adhesives for SBF

tesa® ACXplus mounting tape offers SBF additional advantages. It significantly improved their manufacturing process compared to liquid adhesives. In part, this was due to instant bonding time and less mess.

Adhesive tapes vs. liquid adhesives prevent adhesive residues. This means a reduction in the risk of damage to high-quality areas in the visual area.

The double-sided tape smoothly integrated into production with problem-free storage, and easy handling. 

Image, ACXplus 707x series, Carousel, 1

01Specialty

ACXplus 707x series


For powerful long-lasting bonds, even on material with different surface characteristics. The viscoelastic core compensates thermal elongations of bonded components

 

 

 

For more information on the range, please see the technical specification (opens in a new window or tab) for each solution. 

Image, ACXplus 732x series, Carousel, 3

03Performance

ACXplus 732x series

Designed for durable and reliable bonding of transparent materials as well as all other applications where a transparent bond is required

 

 

 


For more information on the range, please see the technical specification (opens in a new window or tab) for each solution.

Curious about tesa® ACXplus and other specialist mounting tapes?

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