Your adhesive solution partner for wind energy

Innovative
adhesive solutions
for wind turbines

At tesa, we recognize the critical role of precision and reliability in the renewable energy sector. With our globally recognized expertise in adhesive technologies, we are committed to innovate the future of wind energy alongside our partners. Our specialized windmill tapes are engineered to meet the unique demands of wind turbine manufacturing, ensuring enhanced performance, streamlined processes, and superior durability. From mold preparation to blade finish, it is our goal to enable shorter cycle times and a higher blade output.

Applications

Casting molds for wind blades – optimize your process with our adhesive tapes.

In wind turbine production, the quality of the mold sets the foundation for the entire manufacturing process. We can support the two most crucial steps of mold casting process: mold masking and mold release. When specific liquids are applied to the mold – liquid release coating, in-mold gel coat, or protective paint – the paint edge or large areas outside of the mold need to be masked. The mold surface, the drying temperature, the tape removal method, and many other parameters influence the choice of the optimal masking tape.

Our mold preparation solutions are designed to streamline operations and ensure perfection from the start. By reducing preparation times and enhancing the durability of molds, we enable manufacturers to achieve higher efficiency and better results.

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01Mold masking

Optimize your mold preparation with tapes that ensure excellent adhesion, facilitate clean removal, and speed up your manufacturing process without leaving residues.

Check out our recommendations for mold masking:

tesa® 4309

tesa® 50600

tesa 4368 Easy Cover Universal
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02Mold release

Our specialty PTFE backing tapes allow for multiple molding cycles, offering clean removal and optimized handling properties, thereby enhancing operational efficiency.

Check out our recommendations for mold release:

tesa® 4800

tesa® 4820

Lay up and infusion process

The lay-up and infusion process is crucial for achieving the strength and integrity of wind turbine blades. Our specialized adhesive products support this intricate process by securing materials in place, resisting high temperatures, and ensuring easy removal without damaging the mold. From flash breaker tapes to fixation profiles, our solutions are tailored to improve productivity and reliability.

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01Flash breaker tapes

Our range of single-sided PET tapes with silicone adhesive are designed for masking applications around the mold during resin infusion. They adhere well to molds treated with release coats, can be removed without tearing, and protect the mold from flashed resin.

Check out our recommendations for flash breaker tapes:

tesa® 50650

tesa® 50600
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02Securing vacuum spirals

Ensuring high immediate adhesion and easy removability is critical for maintaining mold integrity during the lay-up process.

Learn more about our solution for vacuum spirals:

tesa® 51960
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03Fixation of resin infusion profile

Our trusted double-sided tapes for blade production provides high immediate adhesion and resistance to temperature variations during the infusion process.

Check out our solution for the fixation of resin infusion profiles:

tesa® 4970
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04Layer fixation

Designed to fix different layers to the mold or to each other, our double-sided adhesive tapes offer a choice of adhesives to optimize results based on needs for adhesion, removability, and temperature resistance.

Check out our solutions for layer fixation:

tesa® 4965

tesa® 4970

tesa® 64621

Rotor blade finish

Final touches on rotor blades are vital for ensuring long-term performance and robustness. Our leading-edge protection and blade add-on parts are designed to withstand severe environmental conditions, enhance aerodynamic properties, and extend the lifespan of blades.

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01Leading edge protection

Our tape features premium protection against rain erosion and is highly resistant to UV ageing, ideal for maintaining blade integrity in severe weather conditions.

Learn more about our solution for leading edge protection:

tesa® 52994
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02Exterior attachment part bonding

For external attachment parts such as vortex generators or trailing edge serrations, our high-performance bonding tapes provide a reliable bond, enhancing the blade's aerodynamic efficiency and durability.

Learn more about our exterior attachment part bonding solutions:

tesa® ACXplus 707x series
Rotor Blade Finish

03Spray paint masking

Our wide variety of masking tapes will support you doing the final touch on the windmill blade: the red paint at its end. Easy and fast to apply, secure adhesion to the substrate to make sure paint edges are sharp and clear, and easy to remove without leaving any residues on the blade.

Learn more about our masking tape solutions:

tesa® 4309

tesa® 4342
Products

Our comprehensive directory for wind turbine tape solutions

At tesa, we understand that selecting the right tape solutions for windmill blade manufacturing can be a complex process. That’s why we've developed our product finder to make it easier for you to find the perfect tape for your specific needs. Whether you need tapes for mold masking that ensure residue-free removal, robust mold release tapes that shorten cycle times, or high-performance tapes for securely attaching blade add-on parts, our product finder is here to guide you. We are committed to providing tape solutions that not only meet but exceed the rigorous demands of the wind industry. Start exploring today to discover how our engineered tape solutions can enhance the efficiency and quality of your wind turbines.
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Contact

Get in touch

Join us in advancing the future of wind energy.
For more information about our adhesive solutions, technical support, or to schedule a consultation, contact us today. Together, we can achieve more.
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Benefits

Efficient and reliable manufacturing processes

We are committed to reducing cycle times and minimizing rejects through our trusted adhesive solutions. With a global presence and a dedicated team, we stand by our partners in every project phase, ensuring robust and streamlined manufacturing processes.

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Project-related technical consulting
Our experts are ready to assist you with technical advice tailored to your specific needs.
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Global reach, local expertise
We offer dedicated support wherever you operate, ensuring you have the resources.
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A partner in innovation
We continuously working alongside our customers to find innovative solutions to evolve together.
Downloads
Downloads
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tesa_Wind_Brochure_web PDF 2.3 MB

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