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Repulpable splicing tapes for paper production

Splicing tapes are essential in paper production, enabling continuous operation by reliably joining a nearly finished roll to a new one. They ensure seamless connection, maintain consistent paper quality, minimize downtime, and support high machine efficiency.

Reliable splicing tapes for paper production must perform under high-speed reel changes, winding and web handling. This requires adhesive solutions with strong bonding, mechanical stability and high shear strength, even in demanding conditions. Our range includes standard and specialty tapes, flying splice solutions, including tesa® EasySplice® for automated processes, tailored to different materials and production requirements.

With 40 years of experience in the paper industry, we support paper producers worldwide with adhesive solutions designed to meet these challenges and optimize every step of the production process. 

Discuss your individual processes with our experts to find out how you can benefit from using our tape solutions.

Market segment: Paper production
Market segment: Paper production

tesa® EasySplice® 'Next Level' for paper production excellence

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The invention of tesa® EasySplice® revolutionized splicing processes. With tesa® EasySplice® flying splice solutions, paper producers can run line speeds of up to 2,000 m/min, ensuring stable web handling, higher output, and reduced splice failures. High-tack adhesives combined with shear-resistant, tensile-strong backings deliver outstanding splice security, significantly lowering web breaks and material waste. Our repulpable splicing tapes are certified according to TAPPI UM 213 A, allowing splices to be safely integrated into recycling streams without negatively affecting pulp quality.

The tesa® EasySplice® ‘Next Level’ generation further enhances this proven concept for modern paper grades and complex production conditions. By optimizing adhesive performance and controlled opening behavior, our repulpable splicing tapes for paper production provide higher splice security while supporting stable reel changes and efficient workflows across a wide range of paper applications.

Not sure about the benefits for you? Reach out to our tape specialists and discuss in more detail.

Examples of tesa® EasySplice® for flying splice solutions include:

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01tesa® EasySplice 51150 FastLine

tesa® 51150 FastLine is a repulpable double-sided flying splice tape with a flat-back paper and modified water-soluble acrylic adhesive, designed for fast, reliable splicing in paper production.

  • Highest tack properties for secure splices
  • Excellent adhesion on coated and uncoated paper
  • Low splice thickness, printable and coatable backing
  • Good repulpability across full pH range (pH 3-9)
  • Integrated slit liner and two splitting strips for smooth reel changes
  • Ideal for flying splices in high-speed off-line coating applications
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02tesa® EasySplice 61152 CoaterLine Premium

tesa® 61152 CoaterLine Premium is a repulpable double-sided flying splice tape with flat-back paper and modified water-soluble acrylic adhesive, ideal for flying splices at medium to high line speeds in paper production.

  • Very high heat resistance for demanding coating processes
  • Excellent adhesion on coated and uncoated paper
  • Very high tack properties for secure splices
  • Good repulpability across full pH range (pH 3-9)
  • Two blue splitting strips and slit liner for smooth reel changes
  • Low splice thickness, printable and coatable backing
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03tesa® EasySplice 61170 CalenderLine Premium

tesa® 61170 CalenderLine Premium is a repulpable double-sided flying splice tape with flat-back paper and modified water-soluble acrylic adhesive, ideal for flying splices at off-line calenders and high-pressure applications in paper production.

  • Very high shear strength and heat resistance for high-pressure nips
  • Excellent adhesion on coated and good adhesion on uncoated paper
  • High tack properties for secure splices
  • Low splice thickness, good repulpability across full pH range (pH 3-9)
  • Slit liner and one splitting strip with low opening force for smooth reel changes
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Based on market feedback, we continuously improve even the most established assortments - meet our 'Next Level' generation of splicing tapes for the paper production industry

 

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tesa® CaRes® - Calcium Carbonate (CaCo3) resistant splicing tapes

The increasing use of calcium carbonate (CaCO₃) in modern paper grades places higher demands on splicing performance. Standard adhesives may lose effectiveness over time, leading to insufficient bonding, adhesive bleeding, or blocking during storage and further processing. Our tesa® CaRes® repulpable splicing tapes for paper production are designed to meet these challenges. Featuring a calcium-carbonate-resistant adhesive, they ensure reliable and permanent bonding on filled and coated papers, helping to maintain splice integrity from production through downstream converting.

Within our double-sided repulpable splicing tapes for paper production, Our tesa® CaRes® technology supports permanent splices across a wide range of paper grades. Solutions such as tesa® 51912 are designed for rough and heavy papers, while tesa® 51913 provides stable long-term performance for most paper grades. Our tesa® CaRes® technology is also used in single-sided repulpable butt splicing tapes, including tesa® 51444 for light paper grades or cover tape applications and tesa® 51445 for most paper grades. For optical splice detection, tesa® 61445 combines a black backing with calcium-resistant adhesive performance. Together, these solutions ensure dependable splicing on modern paper grades while supporting efficient processes.

tesa CaRes® - calcium carbonate (CaCo3) resistant splicing tapes
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Our repulpable splicing tapes for paper production assortment

Our portfolio covers a wide range of repulpable tape solutions tailored to specific production steps and paper grades. Discover our assortment!

Products
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Reach out for expert consultancy

Selecting the right repulpable splicing tape for paper production can make a decisive difference in production efficiency and paper quality. Our experienced teams are ready to support you with expert advice, product testing, and tailored recommendations. Contact us to optimize your paper production processes with reliable repulpable splicing solutions!

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Why choose our splicing tapes for paper production

Our repulpable splicing tapes for paper production are engineered to deliver reliable performance throughout the entire production process, ensuring secure splices, minimizing production interruptions, and supporting high operational efficiency. tesa® EasySplice® solutions enable high-speed flying splices for seamless transitions and stable web handling.

Optimized adhesive systems provide strong initial tack and high shear resistance, ensuring secure bonding during splicing. For modern paper grades with increased calcium carbonate content, tesa® CaRes® ensures secure, long-lasting splices, helping to minimize production interruptions and material waste by preventing adhesive bleeding and blocking. Its adaptability to different splice concepts, machine settings, and paper surfaces enables smooth reel changes, reliable performance, and greater production efficiency, even under challenging production conditions. Designed for both manual and automated application, our repulpable splicing tapes for paper production support efficient handling, reproducible results, and stable processes across a wide range of production conditions.

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Save time
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Accelerate production
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Reduce waste
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Optimize your process

Where repulpable splicing tapes for paper production matter

Repulpable splicing tapes for paper production provide the perfect solution for seamless and efficient paper manufacturing. They are ideal for all key applications in paper production – from flying splices and temporary or permanent static splicing to end tabbing and hole patching. Whether producing graphic paper, specialty paper, tissue, or heavy board, our solutions deliver reliable performance and maximum process efficiency.

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Flying splice
In flying splice applications, reliability and timing are critical. For over 20 years, tesa® EasySplice® has ensured secure, time-saving splices. The next-generation tesa® EasySplice® range offers stronger splitting strip adhesives, controlled opening, and consistent tack for smooth reel changes, wide webs, and fewer web breaks — even on coated or filler-rich papers.
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Permanent static splicing
Paper reels containing splices might be used months after production. Permanent splices remain in the web for extended periods and must withstand mechanical stress, storage, and further processing. Our permanent splicing tapes, such as tesa® 51445 for butt splicing, ensure secure bonding, prevent adhesive bleeding, and avoid blocking, supporting consistent downstream performance.
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Temporary static splicing
Temporary static splices, which remain in the web only briefly, require high tack and reliable holding power. Our repulpable tapes for temporary static splicing, such as tesa® 51914 and tesa® 61914, deliver strong initial adhesion to secure the web until the splice is removed, while remaining fully compatible with recycling requirements.
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Core starting
Reliable core starting is essential for stable winding and consistent reel quality. Designed for uneven and rough cores, tesa® 51914 is a double-sided tape with a high coating weight that effectively compensates for surface irregularities. Whether applied manually or in automated processes, tapes for core starting ensure secure web fixation, dependable adhesion, and efficient, stable winding across a wide range of production conditions.
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End tabbing
End tabbing plays a important role in protecting paper reels during transport and storage. Our repulpable end tabbing tapes combine high tack, shear resistance, and durable backings to ensure secure reel closure and prevent edge damage, even under changing environmental conditions. For example, tesa® 4441 features a micro-creped backing that allows easy application and provides dimensional compensation.
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Web feeding
In paper production, web feeding ensures continuous operation by joining the trailing edge of a depleted roll to the leading edge of a new one. tesa® 4445 provides secure splicing, precise alignment, and reliable performance, reducing waste and minimizing downtime.
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Hole patching
For hole patching and top sheet fixing, tesa® 54445 repulpable die cuts provide precise, reliable fixation. Their thin, paper-based design ensures secure attachment while maintaining repulpability and paper quality.
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Brochure – Paper & Print
tesa repulpable splicing tapes for paper production excellence Brochure – Paper & Print PDF 1.5 MB

FAQs

Repulpable splicing tapes for paper production, such as tesa® EasySplice, are specially designed tapes that can be processed during paper recycling in accordance with TAPPI UM 213 A repulpability requirements. They join expiring paper webs with new reels at full production speed, while their adhesive and backing materials break down during the de-inking process. This ensures efficient flying splices without compromising recycling quality or introducing contaminants into the paper pulp.

Absolutely. By ensuring secure splices at full line speed, tesa® EasySplice® splicing tapes reduce web breaks, minimize waste, and allow continuous operation. This improves overall throughput and lowers the risk of costly downtime in paper printing processes.

The right repulpable splicing tape for paper production depends on paper type, web width, surface characteristics, and production challenges. For heavier papers, tapes with higher adhesive coating weight provide secure adhesion on rough surfaces. Thin thermal or specialty papers require tailored products for precise splicing. Our experienced technical experts can help you find the best solution for your application, ensuring reliable flying splices, optimized production speeds, and full compatibility with recycling processes. Contact our experts today to find the right splicing solution for your needs.

Splicing tapes

Last updated on Nov 3, 2026