As EV battery enclosure designs continue to evolve, manufacturers need sealing solutions that balance performance, manufacturability, and serviceability. On this page you can find some explainer videos about our tesa® ACXplus Box Seal for battery enclosure.
In this introduction to the tesa® ACXplus Box Seal series, discover how this acrylic foam sealing solution supports
Discover how tesa® ACXplus Box Seal combines reliabile sealing performance with manufacturing flexibility. Engineered with a compressible acrylic foam core, the material conforms to surface variations, accommodates production tolerances, and helps compensate for thermal expansion between substrates.
tesa® ACXplus Box Seal enables precise positioning and adjustment during assembly, supporting efficient manufacturing processes while maintaining a durable, long-lasting seal. The solution is also designed with serviceability in mind, allowing battery enclosures to be opened for inspection, repair, or rework without unnecessary complexity.
Learn how the material is engineered to support durable battery enclosure sealing while helping manufacturers improve sealing reliability, simplify assembly and support easier maintenance throughout the product lifecycle.
Battery enclosure seals must perform throughout the life of the vehicle - not just on day one.
Watch how tesa® ACXplus Box Seal performs after aging, demonstrating its ability to maintain sealing performance while supporting serviceability when battery enclosures need to be reopened for inspection, repair, or end-of-life processing.
Proper application is essential to achieving consistent sealing performance.
In this demonstration, see how tesa® ACXplus Box Seal can be applied quickly and accurately by hand, helping create a uniform seal while supporting efficient manufacturing and simplified rework when needed.
What makes tesa® ACXplus Box Seal different from traditional sealing solutions?
Not all battery enclosure sealing methods offer the same balance of efficiency and serviceability.
This video explores common challenges associated with traditional sealing approaches and highlights key considerations when selecting a sealing solution for EV battery enclosures. Learn how design, manufacturing, and service requirements all play an important role in long-term performance.
Battery enclosure sealing requirements continue to evolve as various designs become more advanced.
Explore additional applications where tesa® ACXplus Box Seal can help support reliable sealing performance while providing flexibility for manufacturing and future service. From initial assembly through end-of-life, discover how one sealing solution can address multiple design needs.
Battery packs represent the heart of every vehicle that is powered electrically. One of the central challenges for battery packs is the efficient and reliable sealing to ensure their performance and safety. At tesa, we have developed a product series for the reliable and automated sealing of batteries with adhesive tapes.
Thickness: 2.8 mm
Gaps: 0.9 mm - 2.0 mm
Target application:
Thickness: 5.4 mm
Gaps: 1.7 mm - 4.1 mm
Target application:
