tesa® HAF 8402

125µm amber reactive structural bonding film


Product Features
  • Very high bonding strength
  • High temperature resistance
  • Excellent chemical resistance
All product features
Product description

tesa® HAF 8402 is a reactive heat activated film based on phenolic resin and nitrile rubber. This amber double sided tape has no backing. It is protected by a strong paper liner and can easily be slit and die cut.
It is activated by heat and pressure applied over a certain period of time.


Product details and specifications

Product Features

  • Very high bonding strength
  • High temperature resistance
  • Excellent chemical resistance
  • Resistance against oil and solvents
  • Bonds remain flexible and elastic

Application Fields

It is suitable for bonding of all thermal resistant materials such as metal, glass, plastic, wood and textiles.
  • High-strength splicing (overlap splice)
  • Structural bonding
  • Magnet bonding in electric motors
  • Friction liners for clutches
Backing material none
Color amber
Total thickness 125 µm
Type of adhesive nitrile rubber / phenolic resin
Type of liner glassine
Bonding strength (push-out) 12 N/mm²
Bonding strength (dynamic shear) 12 N/mm²
Processing
tesa® HAF 8402 is not self adhesive. It is activated by heat and pressure over a certain interval. The following values are recommendations for machine parameters to start with. Please note that optimum parameters strongly depend on the type of machine, particular materials as well as customer requirements.
1.Pre-lamination: tesa® HAF 8402 is laminated before curing. For this process we recommend a temperature between 120°C and 140°C.
2.Bonding: The bonding conditions temperature, pressure and time depend on the application. Following parameters can be regarded as a guideline:
Splicing application:
  • Temperature: 120-220 °C
  • Pressure: >2bar
  • Time: 15 – 90 s.
Friction liners for clutches:
  • Temperature: 180 – 230 °C
  • Pressure: > 8 bar
  • Time: 3 min – 30 min
Magnet bonding:
  • Temperature: 140 – 180 °C
  • Pressure > 6-10 bar
  • Time: 2 min - 5 min
Structural bonding:
  • Temperature: 180 – 220 °C
  • Pressure: > 10-15 bar
  • Time: > 3 - 30 min
Bonding strength values were obtained under standard laboratory conditions. Value is guaranteed clearance limit checked with each production batch (Material: Etched aluminium test specimen / Bonding conditions: Temp. = 120 °C; p = 10 bar; t = 8min). To reach maximum bonding strength surfaces should be clean and dry.
tesa® products prove their impressive quality day in, day out in demanding conditions and are regularly subjected to strict controls. All technical information and data above mentioned are provided to the best of our knowledge on the basis of our practical experience. They shall be considered as average values and are not appropriate for a specification. Therefore tesa SE can make no warranties, expressed or implied, including, but not limited to any implied warranty of merchantability or fitness for a particular purpose. The user is responsible for determining whether the tesa® product is fit for a particular purpose and suitable for the user’s method of application. If you are in any doubt, our technical staff will be glad to support you.
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Product comparison

Name of product tesa® HAF 8402 tesa® HAF 8414 tesa® HAF 8490 tesa® HAF 8401 tesa® HAF 58435 tesa® HAF 8410 tesa® HAF 8440 HS
Total thickness
125 µm
315 µm
200 µm
125 µm
60 µm
40 µm
Type of adhesive
nitrile rubber / phenolic resin
copolyamide
nitrile rubber / phenolic resin
nitrile rubber / phenolic resin
nitrile rubber / phenolic resin
nitrile rubber / phenolic resin
copolyamide
Backing material
none
none
cotton fabric
none
none
none
none
Color
amber
translucent
amber
amber
black
amber
Last updated on 8 Sep 2026