tesa® 6042 ProSeal

Cartridge based applicator for fully automated hole covering


Product Features
  • Full Automation - fully automated material supply
  • Cost reduction - lower invest, more flexibility
  • Waste reduction - Circular process of cartridge supply
All product features
Product description

tesa® 6042 ProSeal is an automation solution for automotive Hole Covering applications.

The end effector is equipped with cartridges carrying different tesa® sealing patches. These cartridges rotate in a circular process between the customer and at a local tesa facility, taking care about the refill of the cartridge. High application speed can be achieved, as this product carries up to 4.000 die-cuts and needs no material refill in between and the application of different diameters with the 2-stamp design as well as the automatic cartridge change.


Product details and specifications

Product Features

  • Full Automation - fully automated material supply
  • Cost reduction - lower invest, more flexibility
  • Waste reduction - Circular process of cartridge supply
  • Tool Weight: approx 50 kg
  • Tool Size: 913,72x400x280,39 mm
  • Die Cuts Per cartridge: 1,500 - 4,000
  • Max. Hole Diameter: 50mm
  • Process Time Per Hole: 2 sec
  • Cartridge Change Time: 5-10 sec
  • Patch Application Pressure: 5 N/cm²
  • 20-30 patches applied within a regular cycle time

Application Fields

  • Underbody covering of holes that withstand extreme weather conditions
  • Interior hole covering with special requirements for acoustic
  • Battery Application to close holes of Cells, Moduls or Packs
  • Abrasion protection of screwed or welded spots on battery packs


The end effector can be equipped with different tesa Hole Covering patches, e.g.:
  • tesa® 54335 PunctureGuard for demanding exterior applications, e.g. underbody
  • tesa® 54332 FireGuard to resist against fire in case of a thermal run away of a BEV, e.g. underbody
  • tesa® 54336 flexible black sealing patch for demanding interior applications e.g. passenger compartment floor
  • tesa® 54338 thin conformable patch for less demanding interior applications e.g. pillars
  • tesa® 54349 tough covering patch for less demanding exterior or interior applications, e.g. rocker panel
  • tesa® 6042 ProSeal can be combined with all common robot models able to carry the weight and more.
  • To implement the tool into the manufacturing line the customer provides an integrator.
tesa® products prove their impressive quality day in, day out in demanding conditions and are regularly subjected to strict controls. All technical information and data above mentioned are provided to the best of our knowledge on the basis of our practical experience. They shall be considered as average values and are not appropriate for a specification. Therefore tesa SE can make no warranties, expressed or implied, including, but not limited to any implied warranty of merchantability or fitness for a particular purpose. The user is responsible for determining whether the tesa® product is fit for a particular purpose and suitable for the user’s method of application. If you are in any doubt, our technical staff will be glad to support you.
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